AVI Automatic Visual Inspection Machine

Description

Primarily used for the automated visual inspection of visible particles and cosmetic defects in vials, oral liquids, bottles (liquid injections and lyophilized powder injections), cartridge injections (water-like solutions and suspensions), pre-filled syringes, eye drops, and other products.

Features
  • Fill level and visible particle inspection
  • Cosmetic defect inspection
  • High Voltage Leak Detection Technology (Optional)
  • Vacuum/Pressure Decay Method (Optional)
  • Headspace Gas Analysis Technology (Optional)
  • Up to 600 pcs/min
Technical Advantages
  • Unique "Camera non-tracking" visual inspection technology for more stable image acquisition. This technology, developed by C-True, ensures accurate inspection while allowing multiple formats to be inspected on a single machine.
  • Fully servo-driven design for high-speed and stable rotation, improving image quality.
  • High-pixel and high-frame-rate cameras efficiently acquire images, increasing inspection throughput.
  • Flexible and customized solutions for different products and defect types.
  • AI deep learning technology used to improve defect identification and increase throughput while reducing false positives.
  • The machine generates alarms and stops the inspection in the event of loading problems.
Applied Products

Inspection Containers: Ampoules, Vials, Cartridge, PFS, Bottles
Inspection Contents: Liquids, LYO Product, Powders, Emulsions, Suspensions, Capsules, Tablets

 

ProductsDimensionsDefects of InspectionContainer Closure Integrity Test
Ampoule Liquid InjectionsΦ10-22mm
  • Visible Foreign Particles: glass, fibers, hair, black spots/blocks, white spots/blocks, other color spots, other particles
  • Cosmetic: bubbles, flat, dent, tip, crooked, sealing tail, carbonization, scratch, crack
  • Others: empty, filling volume, color difference, color difference, turbidity
Equipped with High Voltage Leak Detection Module (Optional)
Vial Liquid InjectionΦ8-52mm
  • Visible Foreign Particles: glass, fiber, hair, black spot/block, white spot/block, other colored spot, other particles
  • Plastic Cap: presence, deficiency, color mixture, scratche, logo
  • Aluminium Cap: breakage, dirt, oxidation, dent, scratch, wrinkle, serration, crack, deformation
  • Rubber Stopper: absence, breakage
  • Neck: crack, breakage
  • Shooulder: crack, breakage, stone, scratch
  • Body and bottom: crack, bubble, stone, hole, irregular, dirt
  • Others: empty, filling level
Equipped with High Voltage Leak Detection Module (Optional)
Oral LiquidΦ8-52mm
  • Visible Foreign Bodies: glass, fiber, hair, floccule, insect, sediment, color blocks, scraps of paper
  • Plastic Cap: presence, deficiency, mix up, scratch, logo
  • Aluminium Cap: breakage, dirt, oxidation, dent, scratch, wrinkle, serration, crack, deformation
  • Rubber Stopper: absence, breakage
  • Corpo: crack, stone, hole, glass, dirt, large foreign body
  • Others: empty, filling volume, color difference, turbidity
Equipped with High Voltage Leak Detection Module (Optional)
PFS/Cartridge Liquid InjectionΦ6.85-22.05 mm
  • Visible Foreign Particles: glass ball presence, white scrap (same color with foreign particle), foreign particle (different color with foeign particle), glass, fibre, hair
  • Rubber Stopper: malposition, stopper parallel to bottle bottom, stopper out of bottle bottom, foreign particles on stopper, leakage from stopper
  • Aluminium Cap: breakage, dirt, oxidation, dent, scratch, wrinkle, serration, crack, deformation
  • Corpo: scratch, crack, breakage
  • Bottom: crack, breakage
  • Needle cap: presence, damage, bent, dirt, pierced needle shield
  • Others: empty, filling level
Equipped with High Voltage Leak Detection Module (Optional)
Freeze-Dried Powderφ8-52mm
Vial
Plastic Cap: presence, deficiency, mix up, scratch, logo
Aluminium Cap: breakage, dirt, oxidation, dent, scratch, wrinkle, serration, crack, deformation
Rubber Cap: absence, leak, stick powder, color spot, breakage
Neck: crack, breakage
Shooulder: crack, breakage, stone, scratch
Body and Bottom: crack, breakaga, bubble, stone, hole, irregular, dirt
Powder Surface: visible foreign bodies, fragmentation, slant, shrinking, color difference, thawing
Others: empty, filling level
Equipped with Headspace Gas Analyisis Module (Optional)
Powderφ8-52mm
Vial
Plastic Cap: presence, deficiency, mix up, scratch, logo
Aluminium Cap: breakage, dirt, oxidation, dent, scratch, wrinkle, serration, crack, deformation
Rubber Cap: presence, leak, stick powder, color spot, breakage
Neck: crack, breakage
Shooulder: crack, breakage, stone, scratch
Body and Bottom: crack, breakaga, bubble, stone, hole, irregular, dirt
Powder Surface: visible foreign bodies, fragmentation, slant, shrinking, color difference, thawing
Others: empty, filling volume
Equipped with Headspace Gas Analyisis Module (Optional)

 

AUSTAR AVI


Brand

AUSTAR

Fondata nel 1991 e quotata sul mercato principale della Borsa di Hong Kong nel 2014, AUSTAR si dedica a fornire soluzioni tecnologiche per il life science, possedendo conoscenza e un'esperienza complete nelle tecnologie di processo e nelle pratiche del life science. Attraverso lo sviluppo applicativo di tecnologie di riempimento sterile, liofilizzazione e isolamento, AUSTAR può offrire ai clienti soluzioni tecniche ottimizzate e personalizzate con particolare focus sulla produzione sterile.